high rigidity cost-effective gear hob machine tool
| Min. Order: | 1 Set/Sets |
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| Transportation: | Ocean |
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| Supply Ability: | 1000 |
| Port: | Ningbo Port,Shanghai Port |
Basic Info
Model No.: Y3125CNC7
Product Description
Y3125 CNC7
An Engery Saving and Complete Hobbing Machine
Automatic loading/unloading material device
FANUC numerical control system and servo drive, system reliability, simple operation
Dry Cutting Hobbing Machine
Max. Workpiece Diameter: Φ250 mm
Max. Module: 6
high rigidity cost-effective gear hob machine tool:
(Max. Module: 6mm, higher rigidity gear hobbing machine)
1 ) 7 axis dry cutting CNC gear hobbing machine with secondary development of man-machine program, making the operation and replacement of products more convenient and cost-effective.
2) The X axis and Z axis, we adopt imported large sizes heavy-duty high-precision roller guide rail. Moreover, we install 3 sliders in the X axis, which will entrance the better rigidity and higher accuracy.
Combined with grease lubrication system,it has good shock absorption, high accuracy and long life.
At the same time, the screw adopts special roller thrust screw bearing, better bearing rigidity; The fast moving speed of the guide rail is up to 8000mm/min, and the processing auxiliary time is greatly reduced.
3) The tool spindle adopts TOMAN’s patented hob shaft (B axis) of front 4 rear 1 mechanism, high precision gear transmission, the end adopts clearance structure, the spindle bearing adopts ultra-fine mist lubrication, which can not only play the role of lubrication, but also can realize the gas seal, to ensure the spindle no heating and long life.
In addition, the precise progressive quantitative thin oil lubrication system can effectively control the transmission’s temperature rise, to make the transmission more stable, high precision, good rigidity, the highest speed will be up to 1500r/min.
4) The workpiece shaft (C axis) is designed with a telescopic integrated high-precision gear transmission structure. The speed of the working table can be up to 150r/min, which can meet the high efficiency hobbing of parts with few teeth.
The spindle sleeve and other main parts are all processed by high precision grinding to ensure the high precision operation from the source.
Combined with the structural design of high-precision and high-rigidity large Cylindrical Roller Bearings and thrust bearings, it has high bearing capacity, high rigidity and high rotation accuracy.
5) Compact structure with PRO/E optimization design of the overall layout.
Compared with other brands of machine tools, the floor area is reduced by nearly 1/3.
6) The three-layer wall with high strength and high rigidity, the heavy steel plate frame structure with high steel plate and the middle part of the bed are arranged with three high strength support bars and the thickness of the reinforced steel plate, which all to ensure that the bed has high enough stiffness.
7) Specially designed internal protection, the cutting area is very clean, at the same time, iron filings can be quickly discharged from the machine tool, completely isolated from the non-processing area of the machine tool, and the heat insulation effect is good.
8) The hydraulic, pneumatic and lubrication modular were designed in the machine tool’s left rear, which make the daily maintenance, maintenance is more convenient and simple.
9) The hydraulic station has independent heat dissipation and cooling device, so that the action is more stable and more reliable.
Main Technology Parameter
| CNC hobbing machine | Unit | TMY3125 |
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| Wet/Dry hobbing |
| Maximum workpiece diameter | mm | Φ250 |
| Maximum module | mm | 6 |
| Worktable surface diameter | mm | Φ250 |
| Hob maximum assemble diameterx length | mm | Φ130x230 |
| Horizontal distance between hob center and worktable center | mm | 40-260 |
| Maximum hob axial movement amount | mm | 180 |
| Hob head slide travel （Z axis displacement） | mm | 200-550 |
| Max. swiveling angle of the hob head | Deg | ±45° |
| Hob spindle motor power | KW | 18.5 |
| Maximum hob spindle rotate speed（B axis） | rpm | 1200/1500 |
| Maximum worktable rotate speed（C axis） | rpm | 120/150 |
| Radial feed speed(X axis)(stepless) | mm/min | 1-2000 |
| Radial maximum rapid moving speed（X axis） | mm/min | 8000 |
| Axial feed speed(Z axis)(stepless) | mm/min | 1-2000 |
| Axial maximum rapid moving speed（Z axis） | mm/min | 8000 |
| Tangential travel feed speed（Y axis）（stepless） | mm/min | 1-1000 |
| Tangential maximum rapid travel speed（Y axis） | mm/min | 3000 |
Standard Configuration
| Hob arbor assembly （ Φ32） | hydraulic system |
| Hob arbor automatic clamping device | NC controller system |
| Workpiece automatic clamping device | NC data memory card |
| Spindle positioning | Operational software |
| Fully-enclosed safeguards | Residual-current circuit breaker |
| Woking light | Hands action button |
| Three colour lights indicate machine status | RS232C connector |
| Workpieces counter | Air conditioner for electric cabinet |
| Main spindle ampere meter | Chip conveyor |
| Chip cart | Automatic lubrication system |
| Cutting oil tank （Wet hobbing ） | Mist collector |
| Cold spray gun （Wet hobbing ） | The sizing block for machine adjustment |
Optional Configuration
| Automatic loading/unloading material device | Workpiece clamping |
| Automatic material storage | Workpiece rough locator device |
| Deburring device | Automatic tooth align device |
| Independent hob adjustment device | Oil cooling device |
| Hob arbor assembly:（metric system：Φ10, Φ13, Φ22, Φ27, Φ40）,（Inch system： Φ16, Φ22.225, Φ26.988, Φ38.1) | |
Application
Suitable for the gear manufacturing of transport vehicles, new energy vehicles, small and medium modulus construction machinery industry etc.
Zhejiang Toman Intelligent Technology Co., Ltd
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Zhejiang TOMAN Intelligent Technology Co., Ltd. was established in November 2006 with registered capital of 37.5 million yuan and its registered address is 29 Xinshi Road, Xinchang Industrial Park, Zhejiang Province. The company has been focusing on the R&D, production and sales of high-end CNC machine tools, automatic turning production lines, intelligent manufacturing software and services. The main products include gear hobbing machine, gear machining compound machine tools, gear shaving machine, automatic production units, automatic turning production lines, and MES manufacturing execution system, etc. The company's products are mainly for gear processing and bearing processing industries. Relying on years of independent innovation and technology accumulation, the company has strong market competitiveness in the industries of CNC gear machine tool and bearing ring turning machine tool, which belong to the CNC metal cutting machine tool market segment. The CNC gear machine tool independently developed by the company belongs to the middle and high-end CNC machine tool which is mainly encouraged and supported by the state, and has realized import substitution.
The company always adheres to the strategic vision of "To be the leader in the professional field", with the mission of "Innovation to drive customer value enhancement", and the business philosophy of "Wise, always keep step ahead", TOMAN is committed to the independent innovation of the basic technology and core technology of medium and high-end CNC gear machine tools, and constantly improve and expand the existing development and manufacturing platform of high-end CNC gear machine tools.
Company Info
- Company Name: Zhejiang Toman Intelligent Technology Co., Ltd
- Representative: Chaojie Yu
- Product/Service: Gear Hobbing Machine , Gear Shaving Machine , Gear Automatic Production Line , Gear Cutting Machines , CNC Lathe , Bearing Turning Machine
- Capital (Million US $): US$6250000
- Year Established: 2006
- Total Annual Sales Volume (Million US $): US$10 Million - US$50 Million
- Export Percentage: 11% - 20%
- No. of Production Lines: 20
- No. of R&D Staff: 91 -100 People
- No. of QC Staff: 31 -40 People
- OEM Services Provided: yes
- Factory Location: NO.29 Xinshi Road, Industry Zone, Xinchang, Zhejiang, China
- Contact Person: Mr. TOMAN
- Tel: +86-0575-86590988
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